# Avi Moore

> Sr. Vehicle Test Engineer at Tesla | Motorsports Engineer

Location: San Francisco Bay Area, United States
Profile: https://flows.cv/avimoore

Avi is a well-rounded engineer that thrives in innovative, mission-driven environments with a particular passion for the motorsports, aerospace, and cycling industries. Has strong engineering intuition and enjoys adapting to unique challenges even when instruction may be limited. 
Extensive hands-on experience in practical manufacturing methods including CNC machining, 3D printing, and composites. Proven track record in the full process of product design, manufacturing, testing, and implementation.

## Work Experience
### Sr. Vehicle Test Engineer @ Tesla
Jan 2025 – Present | San Francisco Bay Area

### Sr. Manufacturing Equipment Engineer - Giga Castings @ Tesla
Jan 2025 – Jan 2025 | San Francisco Bay Area

### Manufacturing Equipment Engineer - Giga Castings @ Tesla
Jan 2023 – Jan 2025

### Race Team Engineer / DAG @ Skip Barber Racing School
Jan 2025 – Present | United States
- Engineering and data for the Skip Barber professional race team competing in SRO
- Run multiple chassis simultaneously in McLaren Trophy, GT4 America, TC America, GR Cup
- Collect and analyze data using Motec and Bosch ECUs and loggers
- Make data-driven decisions to optimize vehicle setup and perform diagnostics

### Motorsports Engineer / Motorsports Technician @ Unknown
Jan 2022 – Present
Assist race teams in engineering and technician roles on a part-time basis.
- Black Sheep Racing  - Porsche Sprint Challenge, PCA Events (Porsche GT3 Cup, Spec Boxter)
- Racer's Edge Motorsports - SRO (Acura NSX GT3)
- Muehlner Motorsports - IMSA (Duqueine D08 LMP3)

### Race Team Jr Engineer @ Skip Barber Racing School
Jan 2022 – Jan 2023 | United States
- Prepare and run several cars in SRO racing events:  Honda Civic Type R TC, Civic Si TCA, Toyota Supra GT4
- Collect and analyze vehicle data using Motec loggers and i2 software

### Manufacturing Engineer and CNC Programmer @ Baum Precision Machining, Inc.
Jan 2021 – Jan 2023
Manufacture a wide variety of machined parts primarily for the aerospace industry.

- Use MasterCam to program CNC mills including 4 and 5 axis machining centers.
- Design and implement custom fixturing and workholding solutions.
- Assist in other roles such as QA, CMM programming, and process development.

### Engineering Intern @ Baum Precision Machining, Inc.
Jan 2019 – Jan 2021 | Pipersville, Pennsylvania

### Suspension Subsystem Lead @ Penn State Formula Racing
Jan 2019 – Jan 2021 | State College, Pennsylvania
Manage the research, design, and manufacturing of the suspension and vehicle dynamics systems for Penn State's Formula SAE race car.

- Developed a new carbon fiber suspension package, reducing unsprung weight and increasing performance.
- Design structural suspension components such as bellcranks, A-arms, and chassis mounts.
- Manufacture components in machine shop using CNC and manual lathes and mills.
- Verified strength, safety, and variability of components via tensile testing and NDT.
- Model kinematics and optimize vehicle performance with VI-Grade simulation software.

### Technician @ The Bicycle Shop Inc.
Jan 2017 – Jan 2020 | State College, Pennsylvania Area
- Repair, maintain, and assemble all types of bicycles with attention to detail
- Evaluate and fulfill customers' needs regarding bike purchasing and repairs
- Support shop-sponsored events and races in the community

### Mechanical Engineering Intern @ TSD Desalination
Jan 2018 – Jan 2018 | Tel Aviv Area, Israel
- Worked to develop a revolutionary water desalination system that is modular, self-sustained, and affordable
- Coordinated with a diverse team in a fast-paced startup environment to meet deadlines and design goals
- Researched and calculated design specifications for desired flow rates and heat transfer
- Used SolidWorks to assist in the design of system components
- Tested prototypes to verify and document performance

### Customer Service @ Sloane Automotive Group
Jan 2017 – Jan 2018 | Warrington, PA


## Education
### Bachelor of Science - BS in Industrial Engineering
Penn State University

### High School
Central Bucks East High School


## Contact & Social
- LinkedIn: https://linkedin.com/in/avi-moore-engr
- Portfolio: http://sites.psu.edu/avimooreportfolio/

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Source: https://flows.cv/avimoore
JSON Resume: https://flows.cv/avimoore/resume.json
Last updated: 2026-04-10