Mechanical design, analysis, and testing for next-generation battery packs for JUMP electric bicycles

Worked with overseas contract manufacturers to ensure part quality and build schedule were on track as product cycle entered mass production

Investigated alternative drop testing metrics to better quantify shock severity and more accurately predict failure rates

Implemented improvements to the Form Cell automated 3D printing system; responsible for subsystems that increased operator safety and enhanced user experience

Validated design choices using 3D printing and SolidWorks simulations

Used Matlab to model and verify robotic gantry rotary axis motion paths

Implemented a smart part numbering system using Solidworks PDM to simplify revision tracking and improve design workflow

Designed an adjustable mechanical frame to enclose a tube furnace operating at a maximum of 500°C

Built a custom lab instrument to explore different fiber optic coating techniques

Developed, performed, and documented experiments to test fiber optic sensors at different pressure and temperature conditions