Led design reviews for next gen battery pack and mounting designs

Facilitated efficient knowledge transfer to new leads and team

Delegated and monitored battery sub-team tasks including resistance welding, cell characterization, PCB design and soldering, CAD models & 3D printing, battery mounting, fusing and wiring.

Led meetings and work sessions, onboarding new members, creating 122V battery from ground up on a 6 month timeline.

Designed and manufactured a rail mounting system for battery pack, allowing for removal in 45 seconds in case of emergency while withstanding 10 G.

Built fire retardant, non conductive battery enclosure with thermal venting and probing access. Installed and wired contactors/fuse inside the enclosure.

Used Fusion360 to design a rear dropout and SLS lugs for Carbon fiber mountain bike.

Designed CAD of a custom bike frame in SolidWorks.

Designed gears from the ground up, delivering custom gears from CAD to production with FEA analysis

Developed vibration specifications and a custom test rig to validate new battery design

Designed production fixtures that enhanced efficiency and quality

Root-caused and corrected part failures, implementing design modifications and managing suppliers

Managed top level CAD assemblies and BOM for search and rescue system