Livermore, California, United States
Manage complex CAD assemblies and drive full product development from concept through production, including thermal analysis, mechanical packaging, and validation.
Lead the mechanical design and development of high-end motor controllers used in golf carts, forklifts, e-bikes, wheelchairs, and other electric mobility applications.
Perform detailed heat flow analyses to optimize thermal performance and ensure reliability under demanding operating conditions.
Design precision injection-molded plastic components, leveraging DFM best practices and FEA simulation to balance strength, manufacturability, and cost.
Spearheaded a cost-reduction initiative that lowered the production cost of an existing controller by 20% while increasing product performance by 13%.
Championed adoption of in-house 3D printing capabilities, getting the system operational and enabling rapid prototyping for the mechanical team.
Mentor junior engineers, fostering skill development in CAD modeling, thermal design, and FEA analysis.