# Saul Gonzalez > Senior Mechanical / Product Development Engineer | Electromechanical Integration | Automotive Hardware | Release / DRE Location: San Francisco Bay Area, United States Profile: https://flows.cv/saulgonzalez Senior mechanical and product development engineer with extensive experience in automotive hardware, electromechanical integration, packaging, and cross-functional product execution. My background includes mechanical architecture, connector integration, validation support, manufacturability, and collaboration with supplier, quality, and manufacturing teams to help drive products from concept through launch readiness. As a GD&T-certified professional, I bring strong expertise in design robustness, tolerance strategy, and practical engineering problem-solving in complex development environments. I am particularly effective at bridging design, manufacturing, and program needs to support reliable product execution and production readiness. Currently pursuing a Master’s in Engineering Management, I am focused on opportunities where I can contribute technical leadership, product development experience, and strong cross-functional execution in mechanical, electromechanical, and hardware-focused engineering roles. TN Visa Holder ## Work Experience ### Sr. Mechanical Design Engineer @ ALTEN Technology USA Jan 2025 – Present | San Francisco y alrededores Client: Lucid Motors Mechanical design, integration, and validation support for next-generation hardware and display systems. Mechanical architecture: packaging, mounting strategy, connector integration, and system-level interfaces. DVP&R execution, and engineering changes to improve robustness and manufacturability. Cross-functional alignment (EE, manufacturing, suppliers) for feasibility, tolerance strategy, and launch readiness. ### Principal Mechanical Design Engineer @ HARMAN DE MEXICO S. DE R.L. DE C.V. Jan 2022 – Jan 2024 | Querétaro, Mexico Led end-to-end design and release of embedded hardware, display, and telematics, center stack displays, Passenger display, clusters, HUDs, and ECUs. Owned mechanical architecture from concept through SOP, including packaging, Class-A interfaces, structure, and serviceability. Drove key design decisions across thermal, structural, and manufacturability trade-offs. Led design reviews, supplier technical engagement, and cross-functional problem solving. Applied GD&T strategy, tolerance stack-ups, and 3DCS variation analysis to improve assembly robustness and CTQ compliance. Mentored engineers and supported validation planning for mechanical, thermal, shock, and vibration requirements. ### Sr. Mechanical Design Engineer @ HARMAN DE MEXICO S. DE R.L. DE C.V. Jan 2017 – Jan 2022 | Querétaro, Querétaro, Mexico Designed and released embedded automotive hardware enclosures in injection-molded plastics, die-cast aluminum, and sheet metal. Developed thermal and EMI solutions for SoCs and PCBs, including heat spreaders, TIMs, airflow control, and shielding strategies. Performed tooling feasibility reviews and applied DFM/DFA principles to improve manufacturability. Supported DVP&R activities, supplier ramp-up, and launch execution. Contributed to dimensional robustness through GD&T, tolerance stack-up analysis, and cross-functional problem solving. ### Sr. Design Engineer @ El Grupo MANN+HUMMEL Jan 2016 – Jan 2017 | Querétaro Area, Mexico Engine Intake systems Responsibilities: • Develop and optimized intake systems for automotive engines, focusing on injection-molded polymers, sheet metal brackets, and gasket integration. • Conducted 3D modeling, design, and packaging of components to ensure proper fit, function, and ease of assembly within engine compartments. • Managed tolerance stack analysis to ensure reliable product performance and alignment across all interfacing parts. • Collaborated with OEM customers to align product specifications with engineering and manufacturing capabilities, ensuring seamless integration into engine platforms. • Led Failure Mode and Effects Analysis (FMEA) to identify potential risks and improve product reliability. • Utilized root cause analysis tools to address design and production challenges, optimizing performance and minimizing defects. • Coordinated with cross-functional teams, including manufacturing, quality, and suppliers, to streamline production processes and meet aggressive timelines. Key Achievement: Led the most profitable project in Mexico, delivering air filtration systems that enhanced customer satisfaction and strengthened relationships with OEMs. ### Product Designer @ Whirlpool Corporation Jan 2013 – Jan 2016 | Monterrey Fabric care, refrigeration. Responsibilities: • Designed and developed new appliances, including large assemblies, focusing on injection-molded components, sheet metal parts, and die-cast elements. • Created 3D models and engineering drawings to guide manufacturing, ensuring compliance with GD&T standards and product specifications. • Led the packaging design of electronic modules, ensuring robust integration and ease of assembly during production. • Conducted product validation through prototyping and testing, optimizing designs for mass production. • Collaborated with manufacturing teams to implement Design for Manufacturing (DFM) practices, reducing production complexity and improving efficiency. • Managed tolerance stack analysis to ensure precise fit and performance across components. Key Achievement: Developed and optimized a fastener solution that reduced material costs by eliminating unnecessary components and improved production time by 36 seconds per unit. ### Designer Engineer @ Siemens Jan 2010 – Jan 2013 | Monterrey Thermomagnetic Circuit Breakers Responsibilities: • Designed and developed molded thermomagnetic circuit breakers for high-voltage applications, ensuring compliance with electrical safety standards. • Created 3D models and 2D engineering drawings for components, guiding production and assembly. • Conducted finite element analysis (FEA) to validate product performance under operational conditions and ensure safety. • Developed expertise in injection-molded polymers, bimetal components, and electromagnetism. • Managed tolerance stack analysis to ensure the alignment and reliability of interfacing components. • Collaborated with manufacturing teams to implement Design for Manufacturing (DFM) practices and improve production efficiency. • Led product validation testing, ensuring high performance, safety, and compliance with regulations. • Key Achievement: Improved the design for end-user safety, optimizing the circuit breaker’s thermal and electrical performance through advanced simulation and material selection. ### Designer Engineer @ Carrier Corporation Jan 2008 – Jan 2010 | Monterrey Rooftop HVAC Responsibilities: • Designed and developed custom HVAC units, including UV light and silver filter integration for healthcare environments, ensuring compliance with international standards. • Created 3D models and 2D engineering drawings to guide production, installation, and on-site assembly. • Conducted thermal management and airflow analysis to optimize performance and ensure energy efficiency. • Designed cabling layouts for large custom HVAC units, focusing on ease of installation and system reliability. • Collaborated with cross-functional teams, including manufacturing and installation teams, to ensure product quality and timely delivery. • Applied Design for Manufacturing (DFM) principles to simplify production processes and reduce assembly complexity. • Key Achievement: Improved the design of HVAC systems for hospitals by integrating UV technology and advanced airflow solutions, enhancing air quality and safety for critical environments. ## Education ### Master of Engineering Management in Engineering Project Management Tecnológico de Monterrey ### Mastering Design Thinking in Innovation MIT Sloan School of Management ### Leadership and Innovation Massachusetts Institute of Technology ### Diploma in Global Bussiness Administration Walden University ### Engineer's degree in Manufacturing Engineering Universidad del Valle de México ### Bachelor's degree in Industrial Design Universidad de Monterrey ## Contact & Social - LinkedIn: https://linkedin.com/in/saul-alejandro-gonzalez-rojas --- Source: https://flows.cv/saulgonzalez JSON Resume: https://flows.cv/saulgonzalez/resume.json Last updated: 2026-04-13